Programmable AC/DC Dielectric Withstand Tester

PLC-based AC/DC High Voltage Tester with programmable 10kV output, auto/manual modes, leakage current monitoring, and advanced safety features as per IEC 60335-1, IEC 60243 and IS 302-1.

Programmable_HV_Tester_10kV_200mA_ACDC
PHVT-10kV AC/DC Hipot Tester with PLC Control

PHVT-10kV AC/DC Hipot Tester with PLC Control

The SCR Elektroniks PHVT-10kV/200mA AC/DC Programmable High Voltage Tester is designed for reliable insulation and electrical safety testing. It performs AC and DC Hipot testing by applying a controlled high voltage to the product and monitoring leakage current.
The tester features a Siemens LOGO PLC-based control system, allowing users to easily set the test voltage and test time. Digital displays provide clear readings of voltage, current, and time for accurate monitoring.

If the leakage current exceeds the preset limit, the tester instantly trips and indicates a fault, ensuring safe and dependable testing. With both Auto and Manual operating modes and advanced safety features, it is ideal for quality control, production testing, and laboratory applications.

Operating Modes:

Auto Mode :

In Auto Mode, the operator sets the required test voltage and test duration through the Siemens PLC-based controller. Once the test is started the tester automatically increases the voltage to the preset level, maintains it for the programmed duration, continuously monitors the leakage current, and displays both voltage and current digitally. Upon completion of the test, the voltage gradually returns to zero. If an insulation breakdown occurs during the test, the high voltage is instantly disconnected and the breakdown voltage is retained for reference.

Manual Mode:

In Manual Mode the tester provides greater flexibility by allowing the operator to manually control the output voltage using Raise and Lower push buttons. A motorized variac enables smooth voltage adjustment, allowing the unit to function like a conventional high-voltage tester while maintaining all essential safety features.

Salient Features

Safety Features

1. Zero interlock system for operator safety.
2. Emergency OFF push button for immediate shutdown.
3. Shrouded H.T. ON push button for safe operation.
4. Heavy-duty epoxy-cast HV transformer.
5. Instant tripping during insulation breakdown.
6. Safe high-voltage output arrangement.
7. Controlled voltage ramp-up and ramp-down.

Technical Specification

ParameterSpecification
ModelPHVT-10kV/200mA AC/DC
Test Voltage Range0 – 10 kV AC/DC
Input Supply230 V AC, Single Phase, 50 Hz
ControllerSiemens PLC Logic Controller
Leakage Current Settings5, 25, 50, 100 & 200 mA
Test ModesAutomatic and Manual
Voltage ControlPLC Controlled / Motorized Variac
OutputSeparate AC and DC Terminals
Leakage Current MonitoringDigital Indication
High Voltage TransformerHeavy-Duty Epoxy Cast
Emergency ShutdownEmergency OFF Push Button

Programmble High Voltage Tester Variants

PHVT-2kv-250mA-DC

Programmable High Voltage Tester 2kV 250mA DC

PHVT-5kV-1000mA

Programmable High Voltage Tester 5kV-1000mA

PHVT-30kV-5000mA

Programmable High Voltage Tester 30kV-5000mA

PHVT-10kV-500mA-AC

Programmable High Voltage Tester 5kV-1000mA

Variant & Customisation

We have a series of High Voltage Testers right from 2kV to 150kV to carry out this dielectric strength test (Hipot) 

The test bench can be customized as per  Voltage Level & Leakage Milliampere Level so as to suit its testing needs. Also, All  Models can be customized according to AC , DC or both and can also be customized with Micro controller based or PC based.

Application Note

The SCR Elektroniks PHVT Tester is designed for insulation and dielectric withstand testing of a wide range of electrical and electronic products, including electrical cables and wires, switchgear and control panels, electrical appliances, transformers, motors and generators, power supplies, industrial machinery, wiring harnesses, electronic assemblies, laboratory and R&D equipment, as well as for production quality control and safety compliance testing.

Other Products

HVT-10kV-Trolley-Type

High Voltage Tester 10kV Trolley Type

High Voltage Tester 10kV-AC-DC

High Voltage Tester 10kV AC & DC

HVT-10kV-Trolley-Type

Programmable High Voltage Testing Equipment
as per IEC 60243 & IS-302-1

The SCR Elektroniks PHVT-10kV/200mA AC/DC Programmable High Voltage Tester is a dependable solution for dielectric withstand testing and electrical safety verification. With PLC-based automation, dual operating modes, accurate leakage current monitoring, and comprehensive safety provisions, it enables manufacturers to ensure product reliability, compliance, and user safety while improving testing efficiency and consistency.

High Voltage Tester 10kV-AC-DC

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